Metal Strip Flattening Machine

Metal strip flattening machine is a type of industrial equipment designed to flatten and straighten metal materials to achieve precise thickness and surface uniformity. The raw material is typically round wire or round rod, which is processed into flat metal strips. This machine is widely used in industries such as solar energy, electronics, automotive, and metallurgy, where flat, smooth, and accurately dimensioned metal strips are essential.

Strip Flattening Machine Overview

A strip flattening machine is a specialized industrial device used to level, straighten, and flatten metal strips, ensuring consistent thickness and superior surface flatness. It plays a crucial role in processing coiled or rolled materials—such as copper, aluminum, brass, or steel—prior to downstream operations like cutting, stamping, welding, or rolling. This equipment is essential for improving material quality and ensuring high-precision fabrication results.

Versatile Applications Across Multiple Industries

This machine is suitable for rolling various types of flat or shaped wire made from materials such as copper, aluminum, stainless steel, carbon steel, high-speed steel, and alloy wire.
The finished products are widely used in electromagnetic wire production, as well as in industries including petrochemicals, mining, paper manufacturing, filtration (screens), automotive, motorcycle, aerospace, and defense.

Input diameter:less than 14mm

Output diameter:

Thickness: approx. 0.1 mm to 5.0 mm

Width: approx. 0.5 mm to 16.0 mm

Note: Wider output may be possible depending on material ductility and mill capacity.

Types of Wire Flattener Machines

The metal strip flattening machine, also known as a wire flattener machine, is typically classified into single rolling mills and continuous rolling mills. Based on the structure of the rolling mill, it is generally divided into two-roll and four-roll configurations.

Brass wire flattener machines

Brass wire flattener machines are specialized industrial equipment used to convert round brass wire into flat, rectangular, or custom-shaped profiles through precision cold rolling processes. Unlike conventional wire drawing or cold rolling machines, which primarily shape round wire into flat wire via cold deformation, our systems can be tailored to specific production Depending on the user’s process requirements, we can integrate online annealing or other forms of heat treatment to ensure optimal wire ductility and surface quality.

Main Components of the Machine

Our standard CRM rolling mill serves multiple industries and handles a wide diameter range. It features an active payoff machine, dancers, rolling lubrication, straightening system, and Siemens PLC control for precise, stable operation. For flat wire, thickness accuracy reaches ±0.005–0.01 mm.

Pay-Off / Uncoiler

Our payoff system is designed for efficient coil handling and smooth wire feeding. The coiler can accommodate large reels with a maximum load of up to 3 tons, ensuring stable unwinding and continuous production.

Wire Rolling mill

Engineered for high-precision wire processing, the system features an integrated cleaning unit to remove surface impurities and a built-in oil mist extraction system for a cleaner, safer operation.

Cooling System

Equipped with an adjustable cooling system, the machine precisely regulates the wire temperature through high-efficiency water or air cooling channels, ensuring consistent micro-diameter tolerance, preventing surface oxidation

Wire Take-Up System

Designed to handle a variety of production needs. We offer hydraulic take-up units for smooth, controlled winding,Spool take-ups for heavy-duty wire coils, and dual-head flip take-up systems for efficient handling and quick coil changes.

Straightening machines

The straightening system features precise tension control, high-quality rollers, and a rigid frame for stable operation at high speeds. Optional functions include automatic roller gap adjustment and integrated surface cleaning to maximize wire quality and protect downstream equipment.

Silver Plated Copper Wire Drawing Machines

PLC, Drive & Control Systems

Featuring Siemens’ latest PLC, servo drives, and HMI control system, the machine achieves accurate wire speed regulation, tension management, and process synchronization across all modules.

Summary of Wire Flattener Machine Applications

Wire flattener machines are precision equipment designed to convert round metal wire into flat or custom-shaped profiles. They are widely used in industries such as photovoltaics, electronics, automotive, decorative hardware, and medical devices. Key applications include PV ribbons, bus ribbons, enameled rectangular wire, CTC (Continuously Transposed Conductor) lines, electrical connectors, decorative trims, precision springs, and medical components. These machines deliver high dimensional accuracy, excellent surface finish, and reliable performance—making them essential for producing high-quality flat and shaped wires.

The Ultra-Fine Wire Drawing Machine is an advanced industrial machinery that operates on a dry wire drawing process.

Our precision rolling mill is professional wire processing equipment designed for manufacturing high-quality rectangular copper wires, including enamelled and paper-insulated types.

We Are Trusted Over 16+ Countries Worldwide

Leading Wire Rolling Mill Manufacturer – Trusted in 16+ Countries

Established in 2016, Sky Bluer Industries is a professional wire rolling mill manufacturer and wire processing equipment supplier based in China. We specialize in the design and production of machines for fine wire, flat wire, square wire, wedge wire, and various shaped wires. Our goal is to provide customized wire machinery that meets the specific technical and production needs of every customer.

With more than 80% of our equipment exported to Europe, we are recognized globally for supplying high-quality, durable, and precision-engineered wire drawing and rolling machines. Our main product range includes:

Straight-line wire drawing machines
Wet wire drawing machines
Inverted vertical drawing machines
Ultra-fine wire drawing systems
Wire flattening and shaping mills

All machines are built with a focus on precision, energy efficiency, and user-friendly operation—ideal for applications in solar energy (PV ribbon), automotive, electronics, aerospace, metallurgy, and more.

Whether you’re looking for a flat wire rolling mill, a custom wire drawing solution, or a complete shaped wire production line, Sky Bluer Industries is your trusted partner for reliable, high-performance wire processing machinery.

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Metal Strip Flattening Machine

Strip Flattening Machine Overview

Types of Wire Flattener Machines

Brass wire flattener machines