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Precision Drawing Solution for Ultra Fine Metal Wire Manufacturing
The CRM2026-TBX Ultra-Fine Wire Drawing Machine developed by Sky Bluer is a high precision drawing system designed for manufacturing micro diameter metal wires with extremely strict requirements for diameter accuracy, surface quality, and mechanical consistency.
Unlike conventional fine wire drawing equipment, the CRM2026-TBX is engineered for ultra fine wire applications where wire diameter reaches micrometer levels. The machine can process copper, gold, silver, and other high-performance metal wires from approximately 50 μm input diameter down to 10 μm finished wire diameter.
With advanced capstan pull-through technology, multi-stage precision drawing control, low tension management, and intelligent Siemens PLC control, the CRM2026-TBX provides stable production capability for electronic components, medical devices, semiconductor applications, communication systems, and precision manufacturing industries.
Sky Bluer CRM specializes in precision wire processing equipment, providing customized solutions for ultra fine wire drawing, fine wire drawing, flat wire production, shaped wire forming, and complete wire manufacturing systems.
Technical Specifications of CRM2026-TBX Ultra-Fine Wire Drawing Machine
| Item | Technical Specification |
| Machine Model | CRM2026-TBX |
| Machine Type | Ultra Fine Wire Drawing Machine |
| Wire Material | Copper, Gold, Silver, Precious Metals, Alloy Wire |
| Input Wire Diameter | 50 μm |
| Finished Wire Diameter | 10 μm to 30 μm |
| Maximum Drawing Speed | Up to 1200 m/min |
| Drawing Method | Multi Pass Precision Die Drawing |
| Number of Drawing Dies | Maximum 10 Dies Standard Configuration |
| Optional Drawing Dies | Up to 19 Dies With Double Die Holder System |
| Drawing System | Precision Capstan Pull Through System |
| Tension Range | 0.5 cN to 100 cN According to Configuration |
| Take Up System | Automatic Bobbin Take Up |
| Maximum Bobbin Diameter | 160 mm |
| Maximum Bobbin Length | 120 mm |
| Bobbin Weight Capacity | Up to 3 kg |
| Control System | Siemens PLC and HMI |
| Power Supply | Single Phase or Three Phase 200 to 220V 50/60Hz |
| Lubrication System | Precision Lubrication Control |
| Machine Structure | Compact Low Vibration Modular Frame |
| Certification | CE and US Certification Available |
High Precision Wire Diameter Control Technology
Ultra fine wire production requires extremely stable mechanical movement because small variations in drawing force, lubrication, die position, or wire tension can directly affect the final wire diameter.
The CRM2026-TBX adopts precision mechanical design and advanced control technology to maintain stable drawing conditions during high speed operation.
| Control Technology | Function |
| Precision Capstan System | Provides stable wire pulling force during drawing |
| Closed Loop Tension Control | Maintains constant wire tension |
| Servo Speed Synchronization | Reduces wire fluctuation during acceleration and deceleration |
| Precision Die Position Control | Improves diameter consistency |
| Real Time Monitoring | Detects abnormal drawing conditions |
The system is capable of achieving extremely tight dimensional control depending on material characteristics, die design, and production requirements.
Advanced Multi Die Drawing Process
The ultra fine wire drawing process requires multiple controlled reductions to gradually reduce wire diameter without damaging material properties.
The CRM2026-TBX uses multi-pass drawing technology, allowing operators to optimize reduction ratio, drawing force, and surface quality at each drawing stage.
| Drawing Parameter | Specification |
| Standard Die Quantity | 10 Pieces |
| Maximum Die Quantity | 19 Pieces With Optional Configuration |
| Drawing Reduction | Optimized According To Material And Diameter |
| Wire Surface | Smooth Surface Finish |
| Process Stability | Suitable For Continuous Production |
Precision Tension Control System
For ultra fine wire below 30 μm, tension control is one of the most important factors affecting production quality.
Excessive tension can cause wire breakage, while insufficient tension can lead to unstable winding and poor dimensional consistency.
The CRM2026-TBX provides adjustable tension control according to different wire materials and diameters.
| Tension Range | Application |
| 0.5 to 7.0 cN | Ultra Fine Precious Metal Wire |
| 1.0 to 15 cN | Micro Copper Wire |
| 5.0 to 35 cN | Fine Alloy Wire |
| 10 to 100 cN | Larger Fine Wire Applications |
Optional Functions for Advanced Ultra Fine Wire Production
Sky Bluer CRM provides customized options to improve production efficiency and wire quality.
| Optional Function | Technical Advantage |
| Bobbin Edge Detection System | Automatically corrects winding deviation and improves coil quality |
| Two Axis Die Angle Adjustment | Compensates wire movement and improves drawing stability |
| Double Die Holder System | Allows two dies installation in one holder and supports up to 19 drawing dies |
| Dual Lubrication Path System | Reduces lubricant residue on finished wire surface |
| Lubricant Heating System | Maintains stable lubricant temperature |
| Dynamic Drawing Force Measurement | Measures drawing force in real time and displays process data |
Ultra Fine Wire Drawing Machine Applications
The CRM2026-TBX Ultra Fine Wire Drawing Machine is designed for industries requiring extremely small diameter wire, excellent conductivity, and precise mechanical performance.
| Industry | Application |
| Semiconductor Industry | Micro connection wire and precision electronic components |
| Medical Device Industry | Micro medical cables, sensors, surgical instruments |
| Electronics Industry | Micro coils, precision components, miniature circuits |
| Communication Industry | High frequency signal wire and optical communication components |
| Aerospace Industry | Lightweight precision wiring systems |
| Automotive Electronics | Sensor wire, miniature electrical components |
| New Energy Industry | Precision winding wire and battery related components |
| Defense Industry | Special electronic wire and high reliability cables |
| Research Industry | Laboratory and precision material applications |
Complete CRM Ultra Fine Wire Drawing System Configuration
A complete ultra fine wire production system from Sky Bluer CRM can include the following equipment:
| Equipment | Function |
| Precision Payoff System | Provides stable wire feeding |
| Ultra Fine Wire Drawing Machine | Performs multi stage diameter reduction |
| Lubrication System | Controls drawing friction and surface quality |
| Tension Control Unit | Maintains stable wire movement |
| Automatic Take Up System | Produces high quality finished coils |
| Electrical Control System | Provides intelligent operation management |
Technical Documents Provided by Sky Bluer CRM
To support installation, operation, and maintenance, Sky Bluer provides complete technical documentation.
| Document Type | Content |
| Technical Data Sheet | Machine specifications, serial number, operation requirements |
| Layout Drawing | Equipment installation arrangement |
| Foundation Drawing | Machine installation requirements |
| Electrical Documents | Circuit diagrams, cable lists, component information |
| Pneumatic Documents | Pneumatic system drawings and instructions |
| Operation Manual | Machine operation procedures |
| Maintenance Manual | Maintenance and troubleshooting guidance |
| Spare Parts List | Wear parts identification and replacement information |
| Software Documentation | Control system information and maintenance support |
| Quality Documents | Inspection and acceptance certificates |
How to Choose the Right Ultra Fine Wire Drawing Machine
Selecting the correct ultra fine wire drawing machine depends on several important factors:
| Selection Factor | Consideration |
| Wire Diameter | Determine input and final wire diameter range |
| Material Type | Copper, precious metal, alloy, or special materials |
| Required Accuracy | Select suitable tension and control configuration |
| Production Speed | Match machine speed with production capacity |
| Wire Surface Requirement | Consider lubrication and die configuration |
| Automation Level | Choose manual, semi automatic, or automatic handling |
Why Choose Sky Bluer CRM Ultra Fine Wire Drawing Machine
Sky Bluer CRM focuses on precision wire manufacturing technology and provides advanced wire drawing solutions for global customers.
The CRM2026-TBX combines precision mechanical engineering, intelligent control technology, advanced tension management, and customized process solutions to meet the demanding requirements of ultra fine wire production.
From machine design and manufacturing to installation, commissioning, and technical support, Sky Bluer provides complete professional service for customers in electronics, medical, aerospace, communication, and advanced manufacturing industries.
Frequently Asked Questions
1. What is the smallest wire diameter that CRM2026-TBX can produce?
The CRM2026-TBX is designed for ultra fine wire production and can achieve approximately 10 μm finished wire diameter depending on material properties, drawing process design, and customer requirements.
2. What materials can be processed by this ultra fine wire drawing machine?
The machine can process copper, gold, silver, and other specialized metal wires. Different materials require customized drawing dies, lubrication conditions, and tension settings.
3. Why is tension control critical for ultra fine wire drawing?
Tension control is a fundamental technology in ultra fine wire drawing, directly affecting wire quality, production stability, and process reliability. When manufacturing micro diameter wires at the micrometer level, the available tensile strength is extremely limited, and even minor fluctuations in drawing force can result in wire breakage, diameter deviation, uneven elongation, or unstable winding performance. The CRM2026-TBX Ultra-Fine Wire Drawing Machine integrates a precision closed-loop tension control system, synchronized capstan drive technology, and real-time force monitoring to maintain consistent drawing conditions throughout the entire production process. By accurately controlling wire tension during each drawing stage, the system ensures superior dimensional accuracy, excellent surface quality, reduced wire failure rates, and repeatable production performance required for demanding applications such as semiconductor components, medical devices, aerospace wiring, and precision electronic products.
4. How many drawing dies can be installed on CRM2026-TBX?
The standard configuration includes 10 drawing dies. With the optional double die holder system, the machine can support up to 19 drawing dies for more gradual diameter reduction.
5. What industries use ultra fine metal wire?
Ultra fine metal wire is widely used in semiconductor components, medical devices, aerospace systems, precision electronics, communication equipment, automotive electronics, and research applications.
6. Can Sky Bluer customize the machine according to special wire requirements?
Yes. Sky Bluer CRM provides customized solutions based on wire material, diameter range, production speed, spool requirements, automation level, and final application.