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Zhangjiagang,Suzhou City,Jiangsu,China

Stainless Steel Wire Drawing Machine

Stainless Steel Wire Drawing Machine

Stainless steel wire drawing machine is an advanced industrial device. It is designed to precisely reduce the diameter of stainless steel wire by pulling it through a series of drawing dies. Our machine ensures high precision, improved surface quality, and enhanced mechanical properties. The standard drum diameter typically ranges from 200mm to 1200mm, catering to various wire drawing requirements.

Carbon Steel Wire Drawing Machine

Wire Drawing Machine

The carbon steel wire drawing machine, also known as a Straight Line Wire Drawing Machine, utilizes advanced control technology. It can use AC frequency conversion control or an optional DC programmable control system with a screen display. This ensures high automation, user-friendly operation, and superior wire quality.
For enhanced versatility, the machine can be paired with different take-up systems:
  • Shaftless wire take-up system
  • Trunk wire take-up machine
  • Vertical plum blossom wire take-up machine
This allows it to adapt to different production needs efficiently.
 

Product Line Parameters:

  • Block Diameter (mm): 200, 300, 350, 400, 450, 500, 560, 600, 700, 800, 900, 1200
  • Maximum Inlet Strength (MPa): ≤1350
  • Number of Blocks: Up to 14
  • Maximum Inlet Diameter (mm): 2.2, 2.8, 3.5, 4.2, 5, 5.5, 6.5, 8, 10, 12, 14, 16
  • Minimum Outlet Diameter (mm): 0.25, 0.5, 0.6 to 4
  • Drawing Speed (m/s): 20
  • Transmission System: Servo Motor Direct Drive
  • Speed Control: AC Servo Drives
  • Pay-off Methods: Spooler pay-off, motorized pay-off, dual-head pay-offs
  • Take-up Methods: Spooler pay-off, motorized pay-off, dual-head pay-offs
    • Steel Wire: High, medium, and low carbon steel wire, stainless steel wire, prestressed steel wire, bead wire, hose wire, spring wire, steel cord, etc.
    • Welding WireApplicable Wire Materials:
Engineered for efficiency, precision, and adaptability, this wire drawing machine delivers superior performance across various industrial applications.

Stainless Steel Wire Drawing Machine for Spring Wire

This machine is specially designed for high-strength stainless steel spring wire production. It ensures precise diameter control, stable reduction ratio, and excellent surface finish.
 

Technical Specifications

  • Inlet wire diameter: 5.5 – 8.0 mm
  • Finished wire diameter: 0.2 – 4.0 mm
  • Drawing speed: 5 – 25 m/s
  • Number of dies: 6 – 12 passes
  • Motor power: 22 – 75 kW
  • Cooling system: Water circulation cooling
  • Control system: PLC + inverter control
 
The multi-die design ensures uniform tensile strength, good roundness, and stable mechanical properties required for spring manufacturing. It is suitable for SUS 201, 304, and 316 stainless steel wire.
Processes stainless steel wires with multi-pass dies and controlled tension, delivering uniform diameters and excellent surface finish for micro springs and precision parts.

Stainless Steel Wire Drawing and Annealing Line

We designed this line to deliver continuous production of high-quality stainless steel wire. It provides precise diameter control and stable mechanical properties. By integrating multi-pass drawing with controlled annealing, we ensure uniform tensile strength, improved ductility, and excellent surface finish.
 
We configure the line according to your production requirements, offering:
 
  • Online induction annealing systems for high-speed continuous production
  • Bell-type (batch) annealing furnaces for flexible coil processing
  • Bright annealing furnaces with protective atmosphere control (N₂ / H₂)
 
The line can be equipped with 6–12 drawing passes, water cooling, PLC + inverter control, and automatic take-up systems. This setup matches your target wire size and capacity. We customize every solution based on finished wire diameter, output demand, and annealing method.

Which Wire Drawing Machine is More Efficient: Traditional vs. Straight-Line?

Comparison of Commonly Used Configurations: 6-Unit Group + Trunk-Type Wire Take-Up Machine

To evaluate energy consumption and efficiency, we compare two configurations: the traditional wire drawing machine (6+1) and the straight-line wire drawing machine (6+1).

  • Traditional Wire Drawing Machine (6+1)
  • Straight-Line Wire Drawing Machine (6+1)
  • Motor Configuration: 22kW for the drawing machine, 22kW for the take-up machine
  • Total Power Consumption: 154kW/hour
  • Wire Output Speed: 4m/second
  • Production Calculation (Based on 2.8mm Finished Wire Diameter):
  • Daily Output per Worker (10-hour Shift): 6.96 tons
  • Total Energy Consumption:
  • Energy Consumption per Ton: 5.04kg/kW
  • Motor Configuration: 30kW for the drawing machine, 22kW for the take-up machine
  • Total Power Consumption: 202kW/hour
  • Wire Output Speed: 11m/second
  • Production Calculation (Based on 2.8mm Finished Wire Diameter):
     
  • Daily Output per Worker (10-hour Shift): 19.15 tons
  • Total Energy Consumption:
  • Energy Consumption per Ton: 13.54kg/kW

Key Findings:

  • The straight-line wire drawing machine achieves 2.75 times higher production capacity compared to the traditional system. It maintains similar labor and power consumption costs.
  • With a higher degree of automation, the straight-line wire drawing machine simplifies operation. It reduces labor intensity and makes wire drawing a less physically demanding, more skilled profession.
  • This transformation in the industry is likely to attract more young professionals. It modernizes wire drawing into a high-tech, efficient, and sustainable manufacturing process.

FAQ – Stainless Steel Wire Drawing and Annealing Line

We precisely control annealing temperature, heating time, and cooling rate. This achieves uniform recrystallization of the stainless steel microstructure. It guarantees stable tensile strength, controlled elongation, and consistent hardness across the entire coil. These properties are critical for secondary processing such as spring forming or cold heading.

We Are Trusted Over 16+ Countries Worldwide

About company

Sky Bluer Industries China specializes in manufacturing straight-line wire drawing machines, wet drawing machines, fine wire drawing machines, and high-precision cold wire rolling machines. Leveraging advanced Japanese rolling processing technology, we achieve exceptional precision. We have a roundness tolerance of less than 0.001mm and an ultra-smooth surface finish of 0.02μm. Our commitment to innovation and quality ensures superior performance for industries requiring high-accuracy wire processing solutions.
 
We are a leading manufacturer of steel wire drawing machines in China. Feel free to contact us for more information or inquiries!

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