Drawing Roller Cassettes
Sky Bluer China manufactures high-quality drawing roller cassettes, also known as reduction roller cassettes, as an advanced alternative to traditional wire drawing dies. Designed for seamless integration with wire drawing machines, these cassettes enhance production efficiency and ensure superior wire surface quality.
Our drawing roller cassettes are ideal for processing titanium wire, nickel-titanium alloy wire, flux-cored wire, and high-temperature alloy wires such as Waspaloy and Haynes 25.
Details of Drawing Roller Cassettes
The reduction roller cassette refines wire geometry through a precise two-step rolling process:
1. Initial Shaping: The round wire is rolled into an oval shape.
2. Final Refinement: The oval wire is further rolled back into a round profile, achieving the desired dimensions and surface quality.
This process enhances wire uniformity and ensures optimal performance for high-precision applications.
For softer materials such as copper or aluminum, the reduction rate can be higher, often reaching up to 45% per pass. These materials are more forgiving and can handle larger reductions without causing issues.
On the other hand, for harder or more brittle materials like titanium or high-temperature alloys, you’ll typically see a lower reduction rate, generally between 10% to 30% per pass. This is to avoid excessive stress on the material and potential damage.
In many cases, the reduction process is done in multiple stages, with each pass achieving a smaller reduction to gradually achieve the desired wire diameter. To get the best results, it’s crucial to adjust the roller pressure and speed to suit the material and the level of reduction you’re aiming for.
These materials benefit from the rolling cassette’s ability to enhance wire surface quality, ensure precise diameters, and achieve high levels of consistency. If you need assistance with a specific material, we can help determine compatibility and provide further recommendations.
Types of Materials Can Be Processed with the Rolling Cassette
The rolling cassette can process a wide range of materials, including:
1. Titanium Wire
2. Nickel-Titanium Alloy Wire
3. Flux-Cored Wire
4. High-Temperature Alloy Wire (e.g., Waspaloy, Haynes 25)
5. Stainless Steel Wire
6. Copper and Copper Alloys
7. Specialty Alloys (for specific applications, depending on material requirements)
8. Carbon steel
Applications of Wire Rolling Cassettes by Sky Bluer China
Sky Bluer China’s wire rolling cassettes are used across various industries that demand precision and high surface quality. In aerospace, they process high-temperature alloys like Waspaloy and Haynes 25. For medical devices, Sky Bluer ensures precise wire diameters for implants and surgical tools using titanium and nickel-titanium alloys. In the automotive industry, they produce strong wires for brake lines and suspension systems. They also help manufacture fine wires for electronics, such as connectors and circuit boards. Additionally, Sky Bluer China’s rolling cassettes process superalloys like Inconel and Monel for military and defense applications. Sky Bluer meets the needs of specialized applications, delivering top-quality results.
Frequently Asked Questioins
Sky Bluer China is a trusted manufacturer specializing in wire drawing and rolling solutions. We offer a range of products, including wire drawing cassettes, cold rolling cassettes, cold rolling cassette wire drawing machines, and traditional wire drawing machines using wire drawing dies.
We Are Trusted Over 16+ Countries Worldwide
Sky Bluer China is a trusted manufacturer specializing in wire drawing solutions. We offer a range of products, including wire drawing cassettes, cold rolling cassettes, roller cassette wire drawing machines, and traditional wire drawing machines using wire drawing dies.
Our equipment is designed to meet the needs of industries and delivering high precision and surface quality.
With years of experience and a focus on innovation, Sky Bluer China provides reliable, customized solutions for both standard and specialized wire drawing and rolling machine applications.