High-Precision Stainless Steel Shaped Wire Solutions
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Stainless Steel Shaped Wire From Our High Precision Rolling Mills
We offer a wide range of standard and custom tooled cross sections in stainless steel flat wire, stainless steel shaped wire, and square wire production lines. A wide variety of shaped wire products has been added to our extensive selection of round wires.
The shaped wire production lines we offer are available in carbon alloys, stainless steels, brasses and coppers, nickel alloys, red metals, titanium, and other exotic alloys.
Producing Stainless Steel Shaped Wire With A Cold Rolling Cassette.
Rolling cassettes are non-powered rolling dies installed in rolling mills or wire drawing machines With this rolling cassette, stainless steel shaped wires of greater precision can be rolled,
Using it, round materials can be rolled directly into squares, rectangles, or special shapes.
With this type of rolling cassette, production can be more economical and superior than drawing with profile dies. As a result of rolling contact between tool and wire, the wire surface is optimal, tool wear is reduced, and formability is high. Dry running is available in certain situations
Precision Manufacturing of Stainless Steel Shaped Wire Using 4-Hi Rolling Mill
The 4-Hi rolling mill, also known as the Turks head rolling mill, is a specialized piece of equipment designed to produce high-quality stainless steel shaped wire. Its distinctive feature lies in the unique arrangement of the rollers during the rolling process, which allows precise control over the shape and dimensions of the stainless steel. This advanced design not only ensures exceptional accuracy but also reduces energy consumption, enhancing both production efficiency and overall product quality.
As illustrated in the photo, our advanced rolling machine features a roller diameter of 350mm and a width of 100mm, with an impressive rolling force of 300KN. Designed to handle stainless steel round wires with diameters up to Φ20mm, it excels in processing a variety of materials, including 55CrSi, stainless steel, and high carbon steel. The precision engineering of our equipment ensures outstanding dimensional accuracy, achieving tolerances of ±0.025mm. This means that the thickness variation across an entire roll remains within ≤0.05mm, with parallelism maintained at ≤0.03mm and twist limited to ≤2°
For those seeking large-diameter stainless steel wires produced to the highest standards of quality and consistency, we invite you to contact us to explore our solutions.
Efficient Production of Stainless Steel Shaped Wire Using Wire Flattening Machines
The image shows a wire flattening machine, typically used to produce natural arc flat wires from stainless steel.
At our company, we produce stainless steel shaped wire using continuous rolling and drawing machinery. Unlike single rolling mills, continuous rolling and drawing machines are large-scale systems designed for efficient metal profile wire processing. These machines utilize a series of mechanical transmissions and control systems to guide stainless steel bars through multiple rolling stages, transforming them into semi-finished or high-quality products.
By adopting continuous rolling mills, we have optimized the production of stainless steel profiled wires. These wires are shaped through a series of drawing and rolling processes, ensuring precision and consistency throughout the final production line.
Customized Software for Stainless Steel Shaped Wire Production Lines
Our expert team specializes in developing tailored software solutions for your Sky Bluer Industries Wire Flattening and Shaping Mill. Key features of our software include:
- Line Speed Control: Easily adjust and set the line speed for optimal performance.
- Tension Control: Fine-tune the tension of the dancers for consistent quality.
- Programmable Pass Scheduling: Streamline production with customizable scheduling options.
- Automatic Gauge Control (AGC): Ensure precise width and thickness gauging.
- Statistical Process Control (SPC): Monitor and maintain quality throughout the production process.
- Jog Control: Utilize individual forward/reverse jog control for the payoff, take-up, and wire flattening mills during setup.
- Diagnostic Screen: Quickly identify and troubleshoot issues.
- Remote Access: Manage and monitor your production line from anywhere.
Different shapes
Get in Touch—We’re Here to Understand Your Needs
Every customer has unique needs, specific standards, and projects with distinct requirements. At Sky Bluer Industries, we are dedicated to being your trusted partner in finding the right solution the first time.