Available Profile Machines
Sky Bluer China specializes in manufacturing high-precision rolling mills designed for shaping and flattening profile wires across various materials, including stainless steel, carbon steel, alloys, and titanium. Our cold rolling mill systems are engineered to meet rigorous industry standards, delivering outstanding performance.
These production lines create diverse wire profiles—such as round, square, flat, rectangular and custom shapes—precisely tailored to customer requirements. With adjustable sizing capabilities, our profile wire rolling solutions are well-suited for applications like stamping, coining, forming, and machining. Additionally, we offer shaped wires in both coil form and cut-to-length options to accommodate specific needs.
Sky Bluer China excels in manufacturing premium square wire rolling machines., we can also prescribe intermediary annealing stages to remove internal stresses and yield the toughest possible wire products based on a broad range of alloys, from stainless steels to nitinol flat wire Using pioneering process monitoring technologies.as necessary, to achieve the desired square profile. Utilizing rolled square wire offers several advantages over machined bar and drawn products, making it a superior choice for a wide range of applications.Our advanced rolling mills are designed to achieve the exacting dimensional tolerances your business depends on. With extensive expertise and versatile capabilities,
We draw and flatten round wire to achieve consistent flat cross-sections in custom thicknesses and widths.
Our process begins with round wire, which undergoes multiple rolling stages and intermediate annealing…
custom-shaped wire profile machinery tailored to suit a wide range of applications.
The Enameled Flat Wire Equipment is a high-precision rolling mill designed for the efficient production of flat wires.
Sky Bluer China manufactures a series of high-quality drawing roller cassettes, also known as reduction roller cassettes with best quality.
Sky Bluer China is the leading and Professional Chinese wire drawing machine manufacturer specializing in a wide range of wire drawing applications.
A wire flattening mill is a precision machine designed to modify the shape and thickness of metal wires while maintaining their structural integrity. Utilizing a cold rolling process, these mills are widely used across industries such as electrical manufacturing, cable production, jewelry making, and other fields requiring specific wire profiles. They are capable of processing various metals, including copper, aluminum, and steel, offering versatility in wire production. The manufacturing process involves passing raw round wire through a series of rollers, gradually transforming it into high-precision flat, square, or custom-shaped wire.
In the manufacturing and metalworking industries, wire flattening mills play a key role in reshaping metal wires with precision and efficiency to meet specific requirements. These machines feature advanced control systems, such as PLC controls and HMIs, along with customizable design options, making them essential for producing flat and shaped wires with precise dimensions.
Key Wire Shaping and Reduction Processes:
1. Wire Drawing: This technique involves reducing thicker wire into finer diameters, offering a wide range of size options to suit specific requirements.
2. Rolling: Our rolling mills efficiently flatten or shape wire into precise forms, employing single-pass or multi-pass techniques to ensure superior accuracy in the final dimensions.
3. Annealing: Through inline heat treatment, we soften the wire to improve its malleability and reduce brittleness. We can tailor the annealing process to match your product specifications and desired production volume.
4. Shaping: With the use of advanced 2 Hi and 4 Hi rolling mills and precise control systems, we shape wires into custom profiles such as square, rectangular, or others with remarkable precision.
5. Surface Treatment: To improve wire durability and finish, we employ processes such as polishing, grinding, or coating, ensuring a smooth, high-quality surface.
6. Packaging: Upon receiving your packaging specifications, including size and weight details, we will adjust our wire laying equipment to meet your exact packaging needs.
Sky Bluer China typically produces shaped wire using two main methods: cold rolling and cold drawing. The process includes essential steps such as annealing, pickling, and peeling to achieve the desired wire properties. We provide two of our most commonly used models to help you better understand the production process. For materials and equipment, we offer comprehensive turnkey solutions tailored to meet your specific needs.
Supply Turnkey Chain Solutions
We go beyond simply being a part of your supply chain. Leveraging our deep logistical expertise and strong network of partners, we seamlessly integrate every aspect of your production process, optimizing efficiency and maximizing performance.
Metallurgical Expertise
Sky Bluer China provides expert metallurgical guidance to support your decision-making process. Whether you’re determining the optimal dimensions or addressing concerns like hardness variations, surface inconsistencies, or other quality challenges, our team offers valuable insights to ensure the best outcomes.
