Ultra-Fine Wire Drawing Machine
The Ultra-Fine Wire Drawing Machine is an advanced industrial machinery that operates on a dry wire drawing process. This innovative cold rolling technique allows the machine to progressively reduce the diameter of metal wires without the need for lubricants or coolant. This is a significant advantage, as it not only eliminates the use of potentially environmentally harmful substances but also streamlines the wire drawing process. A Japanese technology has been introduced to our company. All equipment is high-precision and high-speed. Stainless steel, nickel-titanium alloy wire, silver-plated copper wire, etc., are commonly used materials.
The Specification of Ultra-Fine Wire Drawing Machine
Model | CRM-10μm | CRM-10μm | CRM-10μm |
Number of frame | One frame | Three frame | Three frame |
Power source | Single phase 200~220V 50/60Hz | Three phase 200~220V 50/60Hz | Three phase 200~220V 50/60Hz |
Wire materials | Gold, Silver, Copper, other metal wires | Gold, Silver, Copper, other metal wires | Gold, Silver, Copper, other metal wires |
Base material diameter | 50μm | 50μm | 50μm |
Final wire diameter | 10μm | 10μm | 30μm |
Speed | ~1200m/min | ~1200m/min | ~1200m/min |
Setting tension | 0.5~7.0cN/1.0~15.0CN/5.0~35.0CN | 0.5~7.0CN1.0~15.0EN/5.0-35.0EN/10.0~100CN | 0.5~7.0CN1.0~15.0EN/5.0-35.0EN/10.0~100CN |
Bobbin | Maximum outer diameter 160 mm, total length 120 mm, under 3 kg | Various supports is possibie *Please contact us | Various supports is possibie *Please contact us |
Number of dies | 10 pcs | 10 pcs | 10 pcs |
Equipment size(mm) | L1000xW1800xH1900 *Floor space reduced by 45% compared to three frames | L880xW2900xH1900 | L880xW2900xH1900 |
What is the process of Ultra-Fine Wire Drawing Machine?
The manufacture of fine wire requires machinery that meets the highest precision standards. Sky Bluer Industries manufactures fine-wire drawing machines which meet all of these requirements.
About us
Founded in 2016, sky bluer industries is one of the most important manufacturers of modern wire drawing plants as well as ultra-fine wire processors. The mission of our company is to design cutting-edge drawing machines tailored to the unique production requirements of each customer. As 80% of our machines are exported to European countries, we provide fast, durable, and user-friendly wire machinery to global customers, including straight line wire drawing machines, wet wire drawing machines, inverted vertical drawing machines, and ultra-fine wire drawing machines. For every industry and application, we’re here for you
Various Options for Ultra-Fine Wire Drawing Machine
1. Bobbin edge detection function: Via automatically correcting individual bobbin differences, the winding shape will be good
2. Dies angle adjustment mechanism: The 2-axis angle adjustment mechanism can correct wire habits. (No.10 is standard configuration
3. Double dies parts: Two dies can be set in one die holder, and possible drawing with up to 19 dies
4. Two lubricant paths: Allows reducing the residue on the product surface by changing the concentration of the lubricant in the final die holder
5. Lubricating heater: Warm the lubricant. (With temperature controller)
6. Dies dynamic characteristic measuring; The pulling force is measured in real time during operation, and it is quantified and graphed on compute
What Technical Documents Can We Provide?
- Technical data sheet for the machine, containing its serial number, year of manufacture, intended use, specifications and operation and maintenance instructions.
- Foundation specification.
- Layout drawing.
- Cable list.
- Pneumatic and hydraulic diagrams.
- Lubrication instructions.
- Detailed specification for all the materials necessary to ensure normal operation of the machine; detailed specification for the electrical equipment.
- Machine operation and maintenance manual.
- Operation manual for the electrical equipment.
- Assembly drawing for the main units.
- Installation drawings for the main components with a part list as well as a list of wear parts and their identification drawings.
- List of motors and electrical components, all documentation for the electrical components.
- Circuit drawings and wiring diagrams, cable lists.
- Instructions for the setup, check and, if necessary, calibration of all digital indicators.
- Software packages necessary for maintenance.
- Control program passwords (keys).
- Certificates of quality and acceptance certificates.
- Spare and wear parts lists containing the ID numbers and manufacturers of these parts.
- Subcontractors’ technical documentation for all the machine components being purchased.
Applications for The Fine Wire Drawing Machine
Sky Bluer Industries fine-wire drawing machines are designed to meet the highest precision standards required for the production of fine wire. These machines are both manual and servo motor control at the same time, and they are extremely popular with customers because of their highly economical design. They have perfectly thought-out ergonomic features that make them easy to operate.
