Equipment for Shaped Wire Manufacturing

The CRM shaped wire production line is engineered to convert round wire into a variety of custom profiles, including flat, square, rectangular, trapezoidal, and other non-standard shapes.

What is Shaped Wire?

Shaped wire is a type of industrial metal wire that is crafted into various non-round profiles, such as square, oval, arch, water-drop, rectangular, triangular, or custom shapes. Also referred to as cold-rolled or cold-drawn shaped wire, it offers greater versatility compared to standard round wire, making it ideal for a wide range of applications across industries like automotive, electrical, aerospace, and medical devices.

Details of Wire Flattening and Shaping Lines

Our advanced rolling mill process empowers users to produce a wide range of profiles and thicknesses with precise control over materials, edge shapes, and surface finishes — all tailored to meet demanding customer specifications.

Our shaped wire production lines are designed to handle various materials such as stainless steel, titanium alloys, aluminum alloys, carbon steel alloys, brass, copper alloys, and other custom metals.

The Application of Shaped Wire

Our shaped wire production lines are engineered for diverse applications across multiple industries, such as gaskets and seals, header bars, medical and orthodontic components, wedge wire screens, jet and aerospace engine parts, heat exchangers, and filtration systems for oil and gas wells.

Our shaped wire production lines combine advanced rolling technology, precision shaping dies, and intelligent automation to produce high-accuracy profiles from stainless steel, titanium, aluminum, and copper alloys. With tight tolerance control, excellent surface finish, and flexible configuration, they meet the technical demands of aerospace, medical, energy, and industrial applications.

Available Shapes

Custom-Engineered Shaped Wire Rolling Solutions

As a premier manufacturer of shaped wire rolling mills in China, we deliver equipment designed for custom profiles, unique alloy requirements, and high-precision sizes—optimized for your specific application to ensure maximum performance. Typical shapes and applications include:

Cold Rolled Flat Wires

Our machines are engineered for precision-rolled flat wires across a wide range of alloys and material grades. Equipped with comprehensive capabilities—including rolling, annealing, edging, and finishing—we ensure consistent quality and performance for even the most demanding applications.

Cold Rolled Rectangular Wire

Our machines are designed for precision rolling of rectangular wires across a broad spectrum of alloys and material grades, with size tolerances ranging from ±0.001″ to ±0.0035″ depending on the gauge-to-width ratio. feature comprehensive capabilities including rolling, annealing, edging

Medical Square Edge Wire

High accuracy Square edge wire produced by our CRM square wire rolling mills features flat sides with minimal corner radii. The size ranges from 0.010″ to 0.200″, with tolerances between ±0.0002″ and ±0.002″.Most of the finished products are used in the medical industry

Triangular and V-shapes

These shapes are widely used in industries such as filtration, construction, and aerospace, where specialized wire geometries are required for applications like wedge wire screens, reinforced structures, and custom fasteners. The sharp edges and defined angles enable secure interlocking and enhanced performance

Non-standard Profile Wire

Beyond our standard wire shapes—round, square, and flat—we provide custom wire shaping machinery that can realize virtually any design envisioned by your engineers. Our advanced shaped wire rolling mills enable us to achieve the most demanding dimensional tolerances with exceptional precision.

Standard Shaped Wires

We primarily work with stainless steel, carbon steel, aluminum, copper, and a variety of other alloys customized to meet your specific application needs.All custom-shaped wire production machines are precisely engineered and manufactured according to customer drawings and specifications

If you’re searching for a flat wire and shaped wire production line, we’re here to help! Contact us for complete one-stop solutions tailored to your entire factory’s needs.

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