Flat Magnet Wire Machine
Flat Magnet Wire, also known as rectangular enameled wire, features a rectangular or flat cross-section and is widely used in the windings of motors, transformers, power supplies, and other electrical applications.
Sky Bluer Industries is a leading manufacturer in China specializing in enameled wire production equipment. Our Flat Magnet Wire rolling machine efficiently transforms round wires into high-quality flat wires, ensuring precision and reliability for various industrial applications
Precision Enameled Flat Wire Rolling Mill
The Enameled Flat Wire Equipment is a high-precision rolling mill designed for the efficient production of flat wires. Utilizing an advanced cold rolling process, it operates at speeds of up to 120m/min, ensuring exceptional accuracy and consistency.
Part of the CRM2025-200 series, this model features a 200mm roller diameter and a calendering operation mode, making it a high-performance solution for wire manufacturers seeking precision, efficiency, and reliability in their production processes.
Details of Production Line
- Input Material: Round wire / Round bar
- Input size: 3-25mm*mm
- Output Material: Flat wire, rectangular wire
- Output Size Range:
Min size (height) 1.00 mm
Max size (height) 5.00 mm
Min size (width) 2.50 mm
Max size (width) 15.00 mm
- Line Speed: 600m/min
- Tolerance: ±0.001 mm
- Forming Method: Cold wire forming and rolling
- Round Wire Provision: Supplied in bundles or spools
- Rectangular Wire Packing: The square wire is wound into coils or spools, with tightly packed turns arranged in neat, uniform layers.
- Purpose: To produce square wire from round wire
- Production Line Composition:
o Wire payoff
o Straightening machine
o Tension control dancer
o Rolling mills
o Polishing unit
o Wire take-ups
Flat Magnet Wire Packaging Options: Customized
Details of Production Line
1. Raw Material Preparation
High-purity copper or aluminum is selected and cleaned to remove impurities, ensuring optimal conductivity.
2. Wire Drawing
The wire is drawn through specialized dies to achieve a precise flat shape. To meet various wire size requirements, we offer a range of wire drawing machines, including rough drawing, intermediate drawing machine a, and precision drawing models, ensuring optimal efficiency and precision for different production needs.
3. Annealing
The wire is heat-treated to relieve internal stresses, enhancing flexibility and conductivity. Temperature control is crucial to prevent defects.
4. Rolling
We utilize a 2-Hi cold rolling mill, featuring two horizontally positioned rolls, to precisely transform round wire into flat shapes with enhanced dimensional accuracy and surface finish.
5. Winding & Spooling
The insulated rectangular wire is carefully wound onto spools with controlled tension to prevent damage and ensure uniform winding.
6. Quality Control & Testing
The wire undergoes dimensional checks, electrical resistance tests, insulation integrity analysis, and magnetic property evaluations to meet industry standards.
7. Packaging & Shipping
After final inspection, the wire is coiled, labeled, and packaged to prevent damage during transportation.
Applications of the Flat Magnet Wire Machine
The Flat Magnet Wire Rolling Machine is designed by our CRM team to produce high-quality flat magnet wire, valued for its high speed, space efficiency, and excellent electrical conductivity. This specialized wire rolling production line is essential across various electrical and industrial applications,
1. Circuit Transmission: Magnet wire is widely used for internal connections in high-power electronic components, including power transformers, electromagnets, and high-frequency inductors, ensuring efficient electrical transmission and reliability.
2. Power Transmission: Flat Enameled wire is commonly used in power plants and transmission lines, enhancing energy efficiency while also extending the lifespan of the transmission infrastructure.
3. Aerospace & Defense Applications
Applied in high-reliability electrical systems for aircraft, satellites, and military equipment due to its ability to withstand high temperatures and demanding environments.
Frequently Asked Questioins
Sky Bluer Industries China specializes in manufacturing wire flattening and shaping machines, as well as fine wire drawing machines.
We Are Trusted Over 16+ Countries Worldwide
Sky Bluer Industries China specializes in manufacturing wire flattening and shaping machines, as well as fine wire drawing machines. Leveraging advanced rolling processing technology from Japan, we achieve exceptional precision with a roundness tolerance of less than 0.001mm and a surface finish of 0.02μm. Based in China, we provide comprehensive, one-stop turnkey solutions to meet diverse industry needs.