Custom Shaped Wire Lines
The Custom Shaped Wire Line, also known as shaped wire drawing equipment or wire rolling equipment, is used to produce special shapes of wires. It is suitable for raw materials of various metal materials, including carbon steel, stainless steel, copper wire, alloy wire, silver-plated wire, silver-plated copper wire, titanium wire, titanium alloy, nickel-titanium alloy, niobium-titanium alloy wire, etc.
- Custom cold Rolled or Drawn Shapes Including Standard and Unique Cross Sections
- Different type of Edges
- Near Net Shapes Offering Less Waste and Fewer Processes
- Continuous Coils/reels
- Tight Dimensional Tolerances
- Components (Siemens or others) are optional
- Free Choice for Signle stand or multiple stand
Features of Shaped Wire Lines
A shaped wire line from Sky Bluer China includes a pay-off machine,Straightening Machine,Tension contril dancers, flattening mill,Turks head mills, annealing furnace, cleaning system, measuring unit, and take-up machine—working together to efficiently produce precise flat or custom-profile wires.


- Statistical process Control and Reporting
- Precision Cut Lengths Available
- Flexible delivery time
- Consistent Properties Throughout the Cross Section
- ISO Certified, SAE, AMS, ASTM, UNS, EN, and more!
- Turnkey project, one-stop service
- All Custom Shaped Wires for Your Specific Applications
Details of Wire Flattening and Shaping Lines
Wire Size Capabilities | ||
Size | Tolerance | |
Square wire | 0.012″ to 0.250″ | +/-0.0002″ to +/-0.002 |
Round wire | 0.010″ to 0.200″ | +/-0.00025″ to +/-0.0015″ |
Flat wire | 0.004″ to 0.250″ | +/-0.001″ to +/-0.0035″ Based on ratio of gauge to width |
Rectangular wire | 0.004″ to 0.250″ | +/-0.001″ to +/-0.0035″ Based on ratio of gauge to width |
Wedge wire | 0.005″ to 0.350″ | +/-0.001″ to +/-0.0035″ Based on ratio of gauge to width |
Customs wire shapes | 0.008″ x 0.018″ |
Wire Alloy Capabilities | |
Aluminum Wire | 1000 to 7000 Series |
Carbon steels Wire | G10060 to G10600(SAE1018 and SAE1006, A36, 1144, 12L14, A366/1008, A513 & 8620) |
Copper Wire | Copper, Copper-Nickel-Tin, Bronze, Brass, Leaded Brass, Nickel Silver, Phosphorus Bronze, Silicon Bronze, Copper-Nickel-Indium, Niobium Titanium Alloy… |
Nickel Wire and Nickel Alloy Wire | 200, 201, 205, 211, 233, 270, |
Nickel Iron Alloy Wire | NiFe28 NiFe30 Nickel-iron Wire PTC Resistance Alloy Wire |
Resistance Alloy Wire | 30-ohm, 60-ohm, 90-ohm, 180-ohm |
Stainless Steel Wire | 300 & 400 Series, stainless steel 304,stainless steel 316L,soft stainless steel wires |
Wire Products in Other alloys | Nickel and Cobalt alloys via powder metallurgy. Other alloys based on availability |
Packaging Capabilities from wire Payoff machinery | |
Spools | 3 to 30 pounds |
Hex Pails | 15 pounds. |
Reels | 50 to 1,000 pounds |
Coils | 30 to 200 pounds |
Barrels | 175 to 500 pounds |
Straight Lengths | 6 inches to 12 feet |
Packaging Capabilities from wire Takeup machinery | |
Spools | 3 to 30 pounds |
Hex Pails | 15 pounds. |
Reels | 50 to 1,000 pounds |
Coils | 30 to 200 pounds |
Barrels | 175 to 500 pounds |
Straight Lengths | 6 inches to 12 feet |
Applications About The Custom Shaped Wire Lines
FAQs
Featuring cutting-edge shaped wire drawing machines, Sky Bluer Industries able to meet the demanding dimensional tolerances of your business. We are able to manufacture custom shaped wire profile Lines for a wide range of applications using our near limitless capabilities.As a world class metal wire manufacturer, we deliver custom shape wire equipment, custom alloys and precise sizes tailored to your specific application – for maximum performance. Critical applications include:
We manufacturer custom shaped wire machinery down to 0.004" (0.1016 mm) up to 0.250" (6.35 mm).
Wire Size Capabilities | ||
Size | Tolerance | |
Square wire | 0.012" to 0.250" | +/-0.0002" to +/-0.002 |
Round wire | 0.010" to 0.200" | +/-0.00025" to +/-0.0015" |
Flat wire | 0.004" to 0.250" | +/-0.001" to +/-0.0035" Based on ratio of gauge to width |
Rectangular wire | 0.004" to 0.250" | +/-0.001" to +/-0.0035" Based on ratio of gauge to width |
Wedge wire | 0.005" to 0.350" | +/-0.001" to +/-0.0035" Based on ratio of gauge to width |
Customs wire shapes | 0.008" x 0.018" |
Wire Alloy Capabilities | |
Aluminum Wire | 1000 to 7000 Series |
Carbon steels Wire | G10060 to G10600(SAE1018 and SAE1006, A36, 1144, 12L14, A366/1008, A513 & 8620) |
Copper Wire | Copper, Copper-Nickel-Tin, Bronze, Brass, Leaded Brass, Nickel Silver, Phosphorus Bronze, Silicon Bronze, Copper-Nickel-Indium, Niobium Titanium Alloy… |
Nickel Wire and Nickel Alloy Wire | 200, 201, 205, 211, 233, 270, |
Nickel Iron Alloy Wire | NiFe28 NiFe30 Nickel-iron Wire PTC Resistance Alloy Wire |
Resistance Alloy Wire | 30-ohm, 60-ohm, 90-ohm, 180-ohm |
Stainless Steel Wire | 300 & 400 Series, stainless steel 304,stainless steel 316L,soft stainless steel wires |
Wire Products in Other alloys | Nickel and Cobalt alloys via powder metallurgy. Other alloys based on availability |
Packaging Capabilities from wire Payoff machinery | |
Spools | 3 to 30 pounds |
Hex Pails | 15 pounds. |
Reels | 50 to 1,000 pounds |
Coils | 30 to 200 pounds |
Barrels | 175 to 500 pounds |
Straight Lengths | 6 inches to 12 feet |
Packaging Capabilities from wire Payoff machinery | |
Spools | 3 to 30 pounds |
Hex Pails | 15 pounds. |
Reels | 50 to 1,000 pounds |
Coils | 30 to 200 pounds |
Barrels | 175 to 500 pounds |
Straight Lengths | 6 inches to 12 feet |
Packaging Capabilities from wire Takeup machinery | |
Spools | 3 to 30 pounds |
Hex Pails | 15 pounds. |
Reels | 50 to 1,000 pounds |
Coils | 30 to 200 pounds |
Barrels | 175 to 500 pounds |
Straight Lengths | 6 inches to 12 feet |
Now we mainly talk about custom special-shaped wires in the metal industry. The Custom shaped wire refers to wire that has been manufactured or modified to meet specific, non-standard shapes or dimensions required for special applications. Unlike standard wire, which is usually round and uniform in cross-section, custom shaped wire can be made in a variety of profiles, such as flat wire, rectangular wire, square wire, wedge shapes, oval, or complex geometric shapes. Their special shapes determine their different uses, and their different uses determine their equipment configurations.
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About SKY BLUER CHINA
Founded in 2016, Sky Bluer Industries is a leading manufacturer of modern wire drawing plants and ultra-fine wire processing equipment. Our mission is to design cutting-edge drawing machines customized to meet the specific production needs of each customer.
- Custom equipment design
- Precision machining and fabrication
- Equipment assembly and integration
- Testing and quality control
- Installation and commissioning
- After-sales service and technical support
- Spare parts supply and system upgrades
With over 80 percent of our equipment exported to European countries, Sky Bluer Industries is proud to deliver fast, durable, and user-friendly wire processing machinery to customers around the world.Wherever you are, whatever you need, we are here for you.
Proper Equipment
Expertly designed and perfectly suited wire processing machinery — powered by the CRM Team.
Professional Team
Experienced and dedicated professionals committed to delivering high-quality solutions
Secure & Safety
Reliable and safe operations ensuring protection for both operators and equipment at all times.
Free/ consultation
This Service Include
- Machine Installation
- Manual Book
- 1-Year Guarantee
- Electronically & Securely
Need For Some Help ?
Don’t hesitate to contact us for more information about company or service
Phone
(+86)136 4191 9128
wire@precision-rolls.com