Cold Rolling Cassettes Type D
Sky Bluer manufactures the CRM-D Cold Rolling Cassettes, also known as cassette roller dies, for advanced applications in the metal processing industry. The CRM-D cassettes cold-draw a wide range of materials, including steel wire, steel rod, copper wire, flux-cored welding wire, stainless steel wire, carbon steel, titanium wire, titanium alloys, tantalum wire, and zinc wire. They actively produce wires with special-shaped cross-sections, process metals that are difficult to deform.
Types of Rolling Cassettes Installed on Drawing Machines
If you’re looking for a reliable rolling cassette to install on your existing wire drawing machine, we’ve got you covered! Contact us for comprehensive, one-stop solutions designed to meet all your factory’s production needs.
Straight Line Multi-Pass Wire Drawing Machine – The most commonly used type, suitable for continuous drawing and high-volume production.
Closed-Loop (Continuous Ring) Wire Drawing Machine – Ideal for fine wires and precision drawing, maintaining consistent wire tension.
Micro or Precision Wire Drawing Machine – Designed for ultra-fine wires or special alloy wires, using micro rolling cassettes for high-accuracy processing.
ROLLING CASSETTE
The Rolling Cassette is a highly versatile tool designed for precision wire processing. It is widely used for reinforcing wire production, rope compaction, the forming of shaped wires, forming of round wires, and the pre-calibration of wire rods before further processing. By applying stable rolling pressure and accurate shaping, the cassette ensures consistent product dimensions, improved surface quality, and enhanced mechanical performance of the finished wire. Its robust design allows it to handle both standard and difficult-to-deform metals, making it an essential component in applications that demand durability, accuracy, and efficiency in modern wire manufacturing.
MICRO ROLLING CASSETTES
Micro Rolling Cassettes are specially engineered to replace traditional drawing dies on our multi-pass drawing lines. By utilizing precision rollers instead of fixed dies, they significantly reduce friction, improve wire surface quality, and extend tool life. These cassettes ensure consistent wire dimensions, higher drawing speeds, and lower energy consumption, making them an ideal choice for modern high-efficiency wire production.
Applications About The Rolling Cassettes
Rolling cassettes from Sky Bluer, under the CRM brand, are essential tools for efficient and precise wire production. They are widely used to produce reinforcing wires with consistent strength, compact ropes and PC strands for enhanced durability, form shaped wires with specialized cross-sections for automotive, electronics, and engineering applications, and pre-calibrate wire rods to ensure uniform diameter and excellent surface finish. By choosing a trusted supplier, companies can achieve high-quality results while optimizing cost and price efficiency in their wire processing operations.
Frequently Asked Questioins
Micro Rolling Cassettes replace drawing dies in thin wire production. They are suitable for rolling any steel grade as well as for producing FCW Flux Cored Wire. Cold Rolling and Micro Rolling Cassettes are equipped with hard metal rolls.
How Does a Cold Rolling Cassette Work?
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