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Rolling Cassette
What is a rolling cassette?
A rolling cassette is a special mold used in the metal processing industry. Its name includes cold rolling cassette and rolling cassette, which are mainly used in wire drawing machines and rolling mills for rolling various metals into specific shapes and sizes, such as round wire, flat wire, rectangular wire, square wire, special-shaped wire, etc. The cassette consists of a frame fitted with rollers, which can be adjusted for different rolling processes, including cold rolling, to achieve precise dimensions and shapes.
The Importance of Rolling Cassettes in Industrial Production
Overview of its significance in manufacturing processes: A rolling cassette is an integral component in industrial production, commonly used for drawing cold-drawn steel bars, solid steel wires, and flux-cored welding wires.
Beyond pipe manufacturing, it is also utilized for reshaping wire contact ropes and rolling different steel.
C-Type Micro Rolling Cassette |Fine wire |Round wire
The C-type Rolling Cassette is specifically engineered for producing round wire, featuring a design that comprises three main rollers along with three additional supporting rollers.
What makes it unique?
Firstly, this cassette roller die significantly boosts output compared to traditional wire drawing dies. The enhancement in wire quality is attributed to its design: the roller die utilizes a hole-type configuration to reduce wire diameter, mirroring the rolling techniques employed in the metallurgical industry. In contrast, wire drawing dies reduce diameter through drawing deformation. As a result, the metallographic structure of the rolled product is more uniform, enhancing its mechanical properties, such as flexibility and resistance to bending.
When it comes to surface quality, the rolling process creates rolling friction between the rollers and the wire, which differs considerably from the sliding friction seen in wire drawing dies (the friction coefficient varies depending on the material). This difference leads to varying degrees of heat generated by friction, allowing the wire’s surface to achieve a smoother and shinier finish.
D-Type Micro Rolling Cassette | Round wire |High Accuracy | High Speed
What is the D Type of Rolling Cassette?
D-type rolling cassette is a vital tool in the metal processing industry, specifically engineered for the efficient rolling of various round wires. It consists of 4 to 5 groups of rollers, with each group containing two rollers. Its unique D-shaped configuration maximizes contact between the rollers and the metal, promoting effective deformation and high production output. This design allows for precise control over the dimensions and properties of the finished products, ensuring consistent quality throughout the manufacturing process.
Rolling Cassette for Flat and Rectangular Wire
The GL75 rolling cassettes, tailored for flat and rectangular wire, are essential tools in the metal processing industry. These specialized molds facilitate the conversion of round metal into flat or rectangular profiles, making them crucial for numerous applications.
Universal rolling cassette |Fine Wire |Round Wire |Flat Wire |Rectangular Wire |Shaped Wire
Sky Bluer Industries China, renowned for its CRM brand, leads your way in manufacturing universal rolling cassettes that revolutionize wire production. These versatile tools are essential for shaping a variety of metal profiles, including flat, round, and custom forms, with exceptional precision. Compatible with wire drawing machines and rolling mills, CRM universal rolling cassettes provide precise control over dimensions, enhancing both efficiency and the quality of the final products. Our ability to work with different metals makes them a top choice in industries such as construction, automotive, and electronics. Choose Sky Bluer Industries for innovative solutions that elevate your manufacturing capabilities.
Components of a Rolling Cassette
Description of the main parts
1. Rolls:There are various grades of rolling cassette rollers, including high carbon steel (grades AISI 1050, AISI 1080), alloy steel (grades AISI 4140, AISI 4340), tool steel (grades AISI 304, AISI 316), tungsten carbide rollers, and more.
2. Frame:We Offers structural support and ensures proper alignment for the rollers.
