2 Hi Rolling Mill│Wire Flattening Machine│Best China Manufactuer

2 Hi Rolling Mill

A 2 Hi rolling mill containing two rollers is also known as a two-high cold rolling mill. Its purpose is to process metals from round wires to flat shape wires. The Sky Bluer Industries Rolling Mills offer a wide variety of different options to meet a wide range of multiple applications in a variety of different industries.

Details of Input and Output Material

For equipment trial evaluations, Sky Bluer Industries will perform a free demonstration test on your submitted raw material samples and provide video proof. Contact us for more information!

Output size:

Thickness:0.15mm (0.0059″) mininium;0,30mm (0.0118″) maximium

Width: 2.50mm (0.1″) minimum ;4,00mm (0.157″) maximum

Thickness tolerance: +/- 0.001mm (0.00004″)

Width tolerance: +/- 0.05mm (0.002″)

Any application with an inlet diameter between 0.002" and 2.00" (0.05mm and 50mm)

Thickness:0.15mm (0.0059") mininium;0,30mm (0.0118") maximium

Width: 2.50mm (0.1") minimum ;4,00mm (0.157") maximum

Thickness tolerance: +/- 0.001mm (0.00004")

Width tolerance: +/- 0.05mm (0.002")

Why Do Two-High Rolling Mills Have Advantages?

The large diameter rolls of a two-high mill can be used for carbon steel wires, stainless steel wires, brass wires, galvanizing lines, ferrous and nonferrous metals, and skin pass mills. In a single pass, soft materials can be reduced from round bar to strip/flat wire with large reductions because the roller size is adjustable. As shown in the photo on the right, a 2-high rolling mill with roll diameter 250mm can be used for skin-passing and reducing soft materials such as lead, high carbon steel wires, steel wires and copper. The downside of 2-high rolling mills is that the rolls have a large diameter, resulting in limited reduction. This is because of the flattening effect of the rolls. When separating pressure occurs on a roll, its actual diameter changes and the area under the roll is greatly reduced.

Features

Single-stand, two-stand, and three-stand tandem mills are available;
more stands can also be added in conjunction with turks heads, draw blocks, etc.;
Tandem line of custom design;
The inlet diameter can be as small as 0.001″;
Speed can be adjusted.
Rolls can be adjusted
Turnkey projects for the entire production line are available from us

Applications About The Product

There are many applications for 2-Hi rolling mills, such as orthodontic nickel-titanium alloy square wires for the medical industry, filters for the oil industry, and special military cables for the power industry.

Selecting the Right 2 Hi Rolling Mill for your Flat wire

2 Hi Rolling Mill selection is a critical decision that requires careful consideration. Due to their precision in speed and tension control, servo motor controlled 2 Hi Rolling Machines are recommended for large-scale production, which facilitates uniform wire dispensing and enhances product surface quality and tolerance. Additionally, they efficiently manage larger wire reels, thereby reducing labor requirements.

What Shapes Can The 2 Hi Rolling Mill Produce?

It is not limited to rolling natural-edged flat wire: square, rectangle, trapezoidal, oval, half-round, and many other shapes can also be rolled by Sky Bluer Industries wire flattening and shaping lines.

Is There a Size Limit to The Input?