Stainless Steel Wire Drawing Machine
Stainless steel wire drawing machine is an advanced industrial device designed to precisely reduce the diameter of stainless steel wire by pulling it through a series of drawing dies. Our machine ensures high precision, improved surface quality, and enhanced mechanical properties. The standard drum diameter typically ranges from 200mm to 1200mm, catering to various wire drawing requirements.
Carbon Steel Wire Drawing Machine
The carbon steel wire drawing machine, also known as a Straight Line Wire Drawing Machine, utilizes advanced AC frequency conversion control technology or an optional DC programmable control system with a screen display. This ensures high automation, user-friendly operation, and superior wire quality.
For enhanced versatility, the machine can be paired with a shaftless wire take-up system, a trunk wire take-up machine, or a vertical plum blossom wire take-up machine, adapting to different production needs efficiently.
Product Line Parameters
• Block Diameter (mm): 200, 300, 350, 400, 450, 500, 560, 600, 700, 800, 900, 1200
• Maximum Inlet Strength (MPa): ≤1350
• Number of Blocks: Up to 14
• Maximum Inlet Diameter (mm): 2.2, 2.8, 3.5, 4.2, 5, 5.5, 6.5, 8, 10, 12, 14, 16
• Minimum Outlet Diameter (mm): 0.25, 0.5, 0.6 to 4
• Drawing Speed (m/s): 20
• Transmission System: Servo Motor Direct Drive
• Speed Control: AC Servo Drives
• Pay-off Methods: Spooler pay-off, motorized pay-off, dual-head pay-offs
• Take-up Methods: Spooler pay-off, motorized pay-off, dual-head pay-offs
• Applicable Wire Materials:
o Steel Wire: High, medium, and low carbon steel wire, stainless steel wire, prestressed steel wire, bead wire, hose wire, spring wire, steel cord, etc.
o Welding Wire
Engineered for efficiency, precision, and adaptability, this wire drawing machine delivers superior performance across various industrial applications.
Which Wire Drawing Machine is More Efficient: Traditional vs. Straight-Line?
Comparison of Commonly Used Configurations: 6-Unit Group + Trunk-Type Wire Take-Up Machine
To evaluate energy consumption and efficiency, we compare two configurations: the traditional wire drawing machine (6+1) and the straight-line wire drawing machine (6+1).
- Motor Configuration: 22kW for the drawing machine, 22kW for the take-up machine
- Total Power Consumption: 154kW/hour
- Wire Output Speed: 4m/second
- Production Calculation (Based on 2.8mm Finished Wire Diameter): 2.8mm×2.8mm×0.00617 (specific gravity)×4m×60s×60m=0.696 tons/hour2.8mm \times 2.8mm \times 0.00617 \text{ (specific gravity)} \times 4m \times 60s \times 60m = 0.696 \text{ tons/hour}2.8mm×2.8mm×0.00617 (specific gravity)×4m×60s×60m=0.696 tons/hour
- Daily Output per Worker (10-hour Shift): 6.96 tons
- Total Energy Consumption: 154KW/hour×0.9 (energy efficiency ratio)×10=1386KW/day154KW/hour \times 0.9 \text{ (energy efficiency ratio)} \times 10 = 1386KW/day154KW/hour×0.9 (energy efficiency ratio)×10=1386KW/day
- Energy Consumption per Ton: 5.04kg/kW
- Motor Configuration: 30kW for the drawing machine, 22kW for the take-up machine
- Total Power Consumption: 202kW/hour
• Wire Output Speed: 11m/second - Production Calculation (Based on 2.8mm Finished Wire Diameter): 2.8mm×2.8mm×0.00617 (specific gravity)×11m×60s×60m=1.915 tons/hour2.8mm \times 2.8mm \times 0.00617 \text{ (specific gravity)} \times 11m \times 60s \times 60m = 1.915 \text{ tons/hour}2.8mm×2.8mm×0.00617 (specific gravity)×11m×60s×60m=1.915 tons/hour
- Daily Output per Worker (10-hour Shift): 19.15 tons
- Total Energy Consumption: 202KW/hour×0.7 (energy efficiency ratio)×10=1414KW/day202KW/hour \times 0.7 \text{ (energy efficiency ratio)} \times 10 = 1414KW/day202KW/hour×0.7 (energy efficiency ratio)×10=1414KW/day
- Energy Consumption per Ton: 13.54kg/kW
Key Findings:
- The straight-line wire drawing machine achieves 2.75 times higher production capacity compared to the traditional system while maintaining similar labor and power consumption costs.
- With a higher degree of automation, the straight-line wire drawing machine simplifies operation, reducing labor intensity and making wire drawing a less physically demanding, more skilled profession.
- This transformation in the industry is likely to attract more young professionals, modernizing wire drawing into a high-tech, efficient, and sustainable manufacturing process.
CRM Wire Drawing Machines: Precision for Every Industry
Sky Bluer China manufactures CRM wire drawing machines, which play a vital role in industries requiring high-precision metal wires. These machines are widely used in construction for reinforcement and binding wires, in the automotive sector for tire bead and spring wires, and in electronics for power cables and magnet wires. The aerospace and medical industries rely on them for high-strength and surgical wires, while agriculture uses them for fencing and vineyard applications. Additionally, they support furniture manufacturing, fastener production, and welding industries. By enhancing wire strength, surface quality, and dimensional accuracy, CRM wire drawing machines improve efficiency across steel production, electrical wiring, and industrial fabrication, making them an essential tool for modern manufacturing.
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About company
Sky Bluer Industries China specializes in manufacturing straight-line wire drawing machines, wet drawing machines, fine wire drawing machines, and high-precision cold wire rolling machines. Leveraging advanced Japanese rolling processing technology, we achieve exceptional precision, with a roundness tolerance of less than 0.001mm and an ultra-smooth surface finish of 0.02μm. Our commitment to innovation and quality ensures superior performance for industries requiring high-accuracy wire processing solutions.