About Company
Sky Bluer China specializes in manufacturing high-precision rolling mills designed for shaping and flattening profile wires across various materials, including stainless steel, carbon steel, alloys, and titanium. Our cold rolling mill systems are engineered to meet rigorous industry standards, delivering outstanding performance. These production lines create diverse wire profiles—such as round, square, flat, and custom shapes—precisely tailored to customer requirements. With adjustable sizing capabilities, our profile wire rolling solutions are well-suited for applications like stamping, coining, forming, and machining. Additionally, we offer shaped wires in both coil form and cut-to-length options to accommodate specific needs.
Flat Wire Rolling Production Line
Our experienced engineers draw and flatten round wire to achieve consistent flat cross-sections in custom thicknesses and widths. Using pioneering process monitoring technologies, we can also prescribe intermediary annealing stages to remove internal stresses and yield the toughest possible wire products based on a broad range of alloys, from stainless steels to nitinol flat wire.
Square Wire Production Lines
Sky Bluer China excels in manufacturing premium square wire rolling machines. Our process begins with round wire, which undergoes multiple rolling stages and intermediate annealing, as necessary, to achieve the desired square profile. Utilizing rolled square wire offers several advantages over machined bar and drawn products, making it a superior choice for a wide range of applications.
Shaped Wire Rolling Production Lines
Our advanced rolling mills are designed to achieve the exacting dimensional tolerances your business depends on. With extensive expertise and versatile capabilities, Sky Bluer China company can manufacture custom-shaped wire profile machinery tailored to suit a wide range of applications.
Round Wire Production Lines
We provide round wire drawing machines and wire rolling machines that process materials such as stainless steel and other specialty metals. Manufactured with exceptional precision and the strictest tolerances, our machines ensure high-quality output. With the expertise of our metallurgists and skilled rolling mill professionals, we produce round wire line precisely tailored to your specifications, available in a wide range of alloys and finishes.
FAQ
What Is a Wire Flattening Mill?
A wire flattening mill is a precision machine designed to modify the shape and thickness of metal wires while maintaining their structural integrity. Utilizing a cold rolling process, these mills are widely used across industries such as electrical manufacturing, cable production, jewelry making, and other fields requiring specific wire profiles. They are capable of processing various metals, including copper, aluminum, and steel, offering versatility in wire production. The manufacturing process involves passing raw round wire through a series of rollers, gradually transforming it into high-precision flat, square, or custom-shaped wire.
What Are the Key Applications of Wire Flattening Mills?
- Wire flattening mills serve a variety of important functions, such as:
Shaping flat or specialized wires - Producing square or rectangular wire profiles
- Processing a range of metal materials
- Fabricating high-precision components
- Creating wires with intricate, precise shapes
How Do Wire Flattening Mills Operate?
In the manufacturing and metalworking industries, wire flattening mills play a key role in reshaping metal wires with precision and efficiency to meet specific requirements. These machines feature advanced control systems, such as PLC controls and HMIs, along with customizable design options, making them essential for producing flat and shaped wires with precise dimensions.
What Are the Key Processes for Reducing and Shaping Wires?
Key Wire Shaping and Reduction Processes:
1. Wire Drawing: This technique involves reducing thicker wire into finer diameters, offering a wide range of size options to suit specific requirements.
2. Rolling: Our rolling mills efficiently flatten or shape wire into precise forms, employing single-pass or multi-pass techniques to ensure superior accuracy in the final dimensions.
3. Annealing: Through inline heat treatment, we soften the wire to improve its malleability and reduce brittleness. We can tailor the annealing process to match your product specifications and desired production volume.
4. Shaping: With the use of advanced 2 Hi and 4 Hi rolling mills and precise control systems, we shape wires into custom profiles such as square, rectangular, or others with remarkable precision.
5. Surface Treatment: To improve wire durability and finish, we employ processes such as polishing, grinding, or coating, ensuring a smooth, high-quality surface.
6. Packaging: Upon receiving your packaging specifications, including size and weight details, we will adjust our wire laying equipment to meet your exact packaging needs.
What Additional Equipment Comes with the wire Rolling Mill Line?
- Butt Welding Machines – Two units
- Coiling and Packing System – Designed for flat and square strips, equipped with a compressor (one unit)
- Rod break down machine – One unit
- Roll and Roller Assembly Tools – A complete set for disassembling and assembling rolls
- Continuous Annealing Furnace – One complete set
- Vacuum Cleaner – One unit
What Electrical Equipment and Control Systems Are Used in the Wire Rolling Machine?
- The system utilizes a SIEMENS drive control for precise operation.
- An air conditioning unit is installed to maintain optimal temperature in the control cabinet
- During production, the machine continuously measures the geometric parameters of the square wire and stores the data. If any parameter exceeds the preset limits, the system automatically makes adjustments.
What Technical Documentation Do We Provide?
- A comprehensive technical data sheet, detailing the machine’s serial number, year of manufacture, intended use, specifications, as well as operation and maintenance guidelines。
- Foundation specifications for proper installation.
- Layout drawings for machine setup and integration.
- A detailed cable list for all connections.
- Setup, inspection, and, if necessary, calibration instructions for all digital indicators.
- Required software packages for ongoing maintenance and support.
- Control program access credentials (passwords/keys).
- Quality certificates and acceptance documentation.
How Is Shaped Wire Manufactured?
Sky Bluer China typically produces shaped wire using two main methods: cold rolling and cold drawing. The process includes essential steps such as annealing, pickling, and peeling to achieve the desired wire properties. We provide two of our most commonly used models to help you better understand the production process. For materials and equipment, we offer comprehensive turnkey solutions tailored to meet your specific needs.
SERVICE
Supply Turnkey Chain Solutions
We go beyond simply being a part of your supply chain. Leveraging our deep logistical expertise and strong network of partners, we seamlessly integrate every aspect of your production process, optimizing efficiency and maximizing performance.
Metallurgical Expertise
Sky Bluer China provides expert metallurgical guidance to support your decision-making process. Whether you’re determining the optimal dimensions or addressing concerns like hardness variations, surface inconsistencies, or other quality challenges, our team offers valuable insights to ensure the best outcomes.
