A rolling mill containing two rollers is also known as a two-high cold rolling mill. Its purpose is to process metals from round wires to flat shape wires. The Sky Bluer Industries Rolling Mills offer a wide variety of different options to meet a wide range of multiple applications in a variety of different industries.
Wire Flattening and Shaping Lines
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Custom Shaped Wire Lines

The Custom Shaped Wire Line, also known as shaped wire drawing equipment or wire rolling equipment, is used to produce special shapes of wires. It is suitable for raw materials of various metal materials, including carbon steel, stainless steel, copper wire, alloy wire, silver-plated wire, silver-plated copper wire, titanium wire, titanium alloy, nickel-titanium alloy, niobium-titanium alloy wire, etc.

Details of Custom Shaped Wire Lines

Wire Size Capabilities

 

Size

Tolerance

Square wire

0.012″ to 0.250″

+/-0.0002″ to +/-0.002

Round wire

0.010″ to 0.200″

+/-0.00025″ to +/-0.0015″

Flat wire

0.004″ to 0.250″

+/-0.001″ to +/-0.0035″ Based on ratio of gauge to width

Rectangular wire

0.004″ to 0.250″

+/-0.001″ to +/-0.0035″ Based on ratio of gauge to width

Wedge wire

0.005″ to 0.350″

+/-0.001″ to +/-0.0035″ Based on ratio of gauge to width

Customs wire shapes

0.008″ x 0.018″

 



Wire Alloy Capabilities

Aluminum Wire

1000 to 7000 Series

Carbon steels Wire

G10060 to G10600(SAE1018 and SAE1006, A36, 1144, 12L14, A366/1008, A513 & 8620)

Copper Wire

Copper, Copper-Nickel-Tin, Bronze, Brass, Leaded Brass, Nickel Silver, Phosphorus Bronze, Silicon Bronze, Copper-Nickel-Indium, Niobium Titanium Alloy…

Nickel Wire and Nickel Alloy Wire

200, 201, 205, 211, 233, 270,

Nickel Iron Alloy Wire

NiFe28 NiFe30 Nickel-iron Wire PTC Resistance Alloy Wire

Resistance Alloy Wire

30-ohm, 60-ohm, 90-ohm, 180-ohm

Stainless Steel Wire

300 & 400 Series, stainless steel 304,stainless steel 316L,soft stainless steel wires

Wire Products in Other alloys

Nickel and Cobalt alloys via powder metallurgy. Other alloys based on availability



Packaging Capabilities from wire Payoff machinery

Spools

3 to 30 pounds

Hex Pails

15 pounds.

Reels

50 to 1,000 pounds

Coils

30 to 200 pounds

Barrels

175 to 500 pounds

Straight Lengths

6 inches to 12 feet

 

 

Packaging Capabilities from wire Takeup machinery

Spools

3 to 30 pounds

Hex Pails

15 pounds.

Reels

50 to 1,000 pounds

Coils

30 to 200 pounds

Barrels

175 to 500 pounds

Straight Lengths

6 inches to 12 feet

TURNKEY SOLUTIONS FOR SHAPED WIRE MACHINES

Features

  • Custom cold Rolled or Drawn Shapes Including Standard and Unique Cross Sections
  • Different type of Edges
  • Near Net Shapes Offering Less Waste and Fewer Processes
  • Continuous Coils/reels
  • Tight Dimensional Tolerances
  • Components (Siemens or others) are optional
TURNKEY SOLUTIONS FOR SHAPED WIRE MACHINES

Features

  • Statistical process Control and Reporting
  • Precision Cut Lengths Available
  • Flexible delivery time
  • Consistent Properties Throughout the Cross Section
  • ISO Certified, SAE, AMS, ASTM, UNS, EN, and more!
  • Turnkey project, one-stop service
  • All Custom Shaped Wires for Your Specific Applications
TURNKEY SOLUTIONS FOR SHAPED WIRE MACHINES

FAQs

Featuring cutting-edge shaped wire drawing machines, Sky Bluer Industries able to meet the demanding dimensional tolerances of your business. We are able to manufacture custom shaped wire profile Lines for a wide range of applications using our near limitless capabilities.As a world class metal wire manufacturer, we deliver custom shape wire equipment, custom alloys and precise sizes tailored to your specific application – for maximum performance. Critical applications include:

We manufacturer custom shaped wire machinery down to 0.004" (0.1016 mm) up to 0.250" (6.35 mm).

Wire Size Capabilities

 

Size

Tolerance

Square wire

0.012" to 0.250"

+/-0.0002" to +/-0.002

Round wire

0.010" to 0.200"

+/-0.00025" to +/-0.0015"

Flat wire

0.004" to 0.250"

+/-0.001" to +/-0.0035" Based on ratio of gauge to width

Rectangular wire

0.004" to 0.250"

+/-0.001" to +/-0.0035" Based on ratio of gauge to width

Wedge wire

0.005" to 0.350"

+/-0.001" to +/-0.0035" Based on ratio of gauge to width

Customs wire shapes

0.008" x 0.018"

 

If you’re looking for a reliable flat wire and strip production line, we’ve got you covered! Reach out to us for comprehensive, one-stop solutions designed to meet all your factory’s requirements.

TURNKEY SOLUTIONS FOR SHAPED WIRE MACHINES

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